The Process
Stained glass is a pretty wild art form. It’s a mix of careful planning, hot metals, and literally breaking things on purpose. There are no shortcuts, and everything is done entirely by hand. Here is a quick look at how a flat sheet of glass turns into a finished piece:
The Blueprint: Every piece starts with a sketch. Once the design is locked in, it’s turned into a pattern—kind of like a giant, complicated jigsaw puzzle.
Scoring & Snapping: Here’s the fun part. The glass is hand-scored with a glass cutter and snapped into individual puzzle pieces.
The Grind: Raw cut glass is sharp and doesn't always break perfectly. Every single edge gets run across a diamond-bit grinder to smooth it out and make sure the pieces fit together snugly.
Foiling & Soldering: The edges of each piece are wrapped in a thin copper foil tape and pieced back together.Then, we break out the hot soldering iron to melt metal over the copper, fusing the whole thing into one solid piece.
The Final Polish: After a good scrub down, a chemical patina is often applied to the silver solder lines to turn them a rich, deep black or copper. Add a final polish, hang it up, and let the sun do the rest!
The Artist
Evan is a self-taught stained glass artist creating unique pieces from his farm in central Maine. Before he started working with glass, Evan's creative outlet was wood whittling. The medium may have changed from carving wood to piecing together delicate glass, but the core of his work remains the same: a deep appreciation for making things entirely by hand and a whole lot of patience.